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Product Description

MCT Single Feeder

Technical Specification (Confirms to IS 4559)

Model	MCT 250	MCT 300	MCT 400	MCT 500	MCT 600
POWER SOURCE Input Supply	415 v ± 10% AC 3Ø, 50/60Hz	415 v ± 10% AC 3Ø, 50/60Hz	415 v ± 10% AC 3Ø, 50/60Hz	415 v ± 10% AC 3Ø, 50/60Hz	415 v ± 10% AC 3Ø, 50/60Hz
Rated Power KVA	10	14	18	24	34
Open circuit CC Voltage CV	(75 - 85) (0 - 44)	(75 - 85) (0 - 44)	(75 - 85) (0 - 55)	(75 - 85) (0 - 60)	(75 - 85) (0 - 60)
Regulation Field CC CV	(10 - 250) (25 - 250)	(10 - 300) (30 - 300)	(10 - 400) (40 - 400)	(10 - 500) (50 - 500)	(10 - 600) (60 - 600)
Max continuous hand welding current a) 60% duty cycle (CC/CV) b) 100% duty cycle (CC/CV)	250/250 180/180	300/300 <br>230/230	400/400 310/310	500/500 400/400	600/600 500/500
Type of Welding Voltage & current control	Stepless with remote Controller	Stepless with remote Controller	Stepless with remote Controller	Stepless with remote Controller	Stepless with remote Controller
Insulation	Class H	Class H	Class H	Class H	Class H
Protection Class	IP 22-23	IP 22-23	IP 22-23	IP 22-23	IP 22-23
Overload protection	Thermal	Thermal	Thermal	Thermal	Thermal
Hot Start	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT
Anti Sticking	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT
Arc Force	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT	IN_BUILT
Cooling	Forced Air	Forced Air	Forced Air	Forced Air	Forced Air
Dimensions
Weight
WIRE FEEDER UNIT Wire feed speed	0 - 15 Mtr/Min	0 - 15 Mtr/Min	0 - 24 Mtr/Min	0 - 24 Mtr/Min	0 - 24 Mtr/Min
Feed mechanism	2 roll quick release & quick change over	2 roll quick release & quick change over	4 roll quick release & quick change over	4 roll quick release & quick change over	4 roll quick release & quick change over
Drive System	Totally enclosed servo motor maintenance free	Totally enclosed servo motor maintenance free	Totally enclosed servo motor maintenance free	Totally enclosed servo motor maintenance free	Totally enclosed servo motor maintenance free
Weight (without Spool)	5 Kg	5 Kg	8 Kg	8 Kg	8 Kg
TORCH Max. Current Rating	250 A at 60% duty cycle with CO2 gas shielding	300 A at 60% duty cycle with CO2 gas shielding	400 A at 60% duty cycle with CO2 gas shielding	500 A at 60% duty cycle with CO2 gas shielding	600 A at 60% duty cycle with CO2 gas shielding
Wire diameter (mm)	0.8/1.2	0.8/1.2	0.8/1.2/1.6	0.8/1.2/1.6/2.0	0.8/1.2/1.6/2.0/2.4

Salient Features

Memco offers MCT series High Efficiency CC?CV Fully Thyristorised full wave control universal multi process Welding Rectifier with Stick / Tig / Mig / Submerged & Gougingl process capabilities. By a simple operation of a Switch CC can be converted to CV operation (CP)
Welding current & voltage controlled by Standard/ Remote even during welding (Infinitely)
Stick out control facility (Arc condition feed back system).
Fresh Tip Treatment control and fresh arc start system.
Self hold circuitry with crater control module.
Pre flow / post flow of shielding gas with burn back control.
Start signal terminals.
Stable welding current & voltage against supply voltage fluctuations and protection against single phasing
Modular pin socket PCBs.
Voltmeter and Ammeter are fitted on the front panel.
Indication Lamp to show that the unit is live.
Feeder : The feed mechanism is robust, light in weight for easy manoeuvrability maintenance free, and has drive system totally enclosed in alloy steel casing with hardened rollers, with interchangeability to choose different wire diameters, pre-flow and post-flow to eliminate contamination of weld. Thyristorised stepless control with feed back system for constant output speed and quality welding, push buttons for inching and gas checking. Quick release device for easy change over of insulated spool holder.

Optional

STICK/TIG Operation
Manual Arc:
The moment electrode is shorted at the work place, and extra current is injected into the electrode for prevention of freezing as well as to start with deep penetration welding.

Tig Welding Process:
MCT Rectifiers are provided with change over switch from manual to TIG progress to cut off initial surge facility which is not required for TIG Process. The TIG progress is possible with H.F. Unit for non contact ignition.

MIG /Co2 Operation
Feeder:
The feed mechanism is robust, light in weight for easy manoeuvrability maintenance free, and has drive system totally enclosed in alloy steel casing with hardened rollers, with interchangeability to choose different wire diameters, pre-flow and post-flow to eliminate contamination of weld. Thyristorised stepless control with feed back system for constant output speed and quality welding, push buttons for inching and gas checking. Quick release device for easy change over of insulated spool holder.

Co2/ MIG Welding Torch
Ergonomically balanced, light in weight flexible Torch with co-axial cable 3 meters long and gas cooled. Leak proof standard Euro connector design.

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